Al Ghurair
Senior Coating Operator - Coil Coating Line
- Permanent
- Dubai, United Arab Emirates
- Experience 5 - 10 yrs
Job expiry date: 20/05/2026
Job overview
Date posted
05/04/2026
Location
Dubai, United Arab Emirates
Salary
Undisclosed
Compensation
Comprehensive package
Experience
5 - 10 yrs
Seniority
Senior & Lead
Qualification
Bachelors degree
Expiration date
20/05/2026
Job description
The Senior Coating Operator is responsible for operating and controlling the CCL coating line efficiently to achieve production targets while ensuring product quality, safety, and process compliance within a coil coating or continuous process manufacturing environment. The role involves monitoring and controlling coating line parameters including speed, temperature, tension, and coating thickness to maintain consistent production quality. The position requires ensuring correct paint preparation, viscosity control, and coating application using coil coating paint systems such as Polyester, SMP, and PVDF. The Senior Coating Operator coordinates with Quality Control teams for online inspection and quality checks, identifies coating defects such as shade variation, orange peel, and pinholes, and performs troubleshooting of process abnormalities. The role includes guiding and supporting junior operators during shift operations and ensuring adherence to Standard Operating Procedures (SOPs), safety procedures, and housekeeping standards. The position also requires recording production data, process parameters, and material consumption accurately, supporting line changeovers, trials, and new product development activities, and ensuring proper material handling to minimize wastage. The role demands experience operating the CCL coating line independently, maintaining process compliance, supporting operational efficiency, and ensuring production continuity while meeting quality standards and safety requirements.
Required skills
Key responsibilities
- Operate and monitor CCL coating line parameters including speed, temperature, tension, and coating thickness to ensure stable production conditions, maintain product quality standards, and achieve daily production targets in line with process requirements and operational guidelines
- Control paint preparation and viscosity levels, ensure proper coating application, verify paint system compatibility including Polyester, SMP, and PVDF, and maintain consistency in coating quality throughout production runs
- Coordinate with Quality Control teams to conduct online inspections, perform quality checks, monitor coating performance, verify product specifications, and ensure compliance with quality standards and customer requirements
- Troubleshoot coating defects such as shade variation, orange peel, pinholes, and process abnormalities by analyzing root causes, adjusting process parameters, and implementing corrective actions to maintain consistent product quality
- Guide and support junior operators during shift operations, provide technical direction, monitor operational performance, and ensure adherence to operational procedures and production targets
- Ensure adherence to Standard Operating Procedures (SOPs), safety procedures, and housekeeping standards while maintaining safe working conditions and compliance with plant operational requirements
- Record production data, process parameters, raw material consumption, coating parameters, and operational details accurately to support reporting, traceability, and process optimization
- Support line changeovers, production trials, and new product development activities, ensure proper material handling, minimize wastage, and maintain operational efficiency throughout production cycles
Experience & skills
- Possess 5–8 years of experience in coil coating or continuous process industry with demonstrated expertise in operating CCL coating lines independently and managing production processes
- Demonstrate strong knowledge of coil coating process including coating parameters, paint preparation, viscosity control, coating thickness control, temperature control, and tension control
- Show experience working with paint systems including Polyester, SMP, and PVDF coatings and maintaining coating quality standards during production operations
- Demonstrate ability to analyze coating defects including shade variation, orange peel, pinholes, and other coating abnormalities and implement troubleshooting actions
- Exhibit hands-on experience in troubleshooting coating line process issues, adjusting operational parameters, and maintaining continuous production performance
- Demonstrate knowledge of quality control coordination, online inspection processes, and compliance with quality standards within coil coating production environments
- Show knowledge of safety systems, adherence to SOPs, safety procedures, and housekeeping standards within industrial manufacturing environments
- Demonstrate experience supporting line changeovers, trials, new product development, material handling, production data recording, and minimizing operational wastage